Can't crush this: Beetle armor gives clues to tougher planes - Los Angeles Times
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What scientists hope to learn from a beetle that can survive being run over by a car

The diabolical ironclad beetle
The diabolical ironclad beetle, a Southern California native, can withstand being crushed by forces almost 40,000 times its body weight. Scientists say its armor could offer clues for designing stronger planes and buildings.
(Jesus Rivera / UC Irvine)
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It’s a beetle that can withstand bird pecks, animal stomps and even being rolled over by a Toyota Camry. Now scientists are studying what the bug’s crush-resistant shell could teach them about designing stronger airplanes and buildings.

“This beetle is super tough,” said Purdue University civil engineer Pablo Zavattieri, who was among a group of researchers that ran over the insect with a car in the name of science.

So, how does the seemingly indestructible insect do it?

The species — the aptly named diabolical ironclad beetle — owes its might to an unusual armor that is layered and pieced together like a jigsaw, according to the study by Zavattieri and his colleagues published in Nature on Wednesday. Its design, they say, could help inspire more durable structures and vehicles.

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To understand what gives the inch-long beetle its strength, researchers first tested how much squishing it could take. The species, which can be found in Southern California’s woodlands, withstood compression of about 39,000 times its own weight.

For a 200-pound man, that would be like surviving a 7.8-million-pound crush.

Other beetle species shattered under one-third as much pressure.

Researchers then used electron microscopes and CT scans to examine the beetle’s exoskeleton and figure out what made it so strong.

As is often the case for flightless beetles, the species’ elytra — the protective case that normally sheaths wings — had strengthened and toughened over time. Up close , scientists realized this cover also benefited from special, jigsaw-like bindings and a layered architecture.

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Cross-section view shows how the two halves of the diabolical ironclad beetle’s elytra meet.
This cross-section view shows how the two halves of the diabolical ironclad beetle’s elytra meet. The puzzle-piece configuration is one of the keys to the insect’s incredible durability, scientists say.
(Jesus Rivera / UC Irvine
)

When compressed, they found the structure fractured slowly instead of snapping all at once.

“When you pull them apart,” Zavattieri said, “it doesn’t break catastrophically. It just deforms a little bit. That’s crucial for the beetle.”

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It could also be useful for engineers who design vehicles, including aircraft, and buildings with a variety of materials such as steel, plastic and plaster. Currently, engineers rely on pins, bolts, welding and adhesives to hold everything together. But those techniques can be prone to degrading.

In the structure of the beetle’s shell, nature offers an “interesting and elegant” alternative, Zavattieri said.

Because the beetle-inspired design fractures in a gradual and predictable way, cracks could be more reliably inspected for safety, said Po-Yu Chen, an engineer at Taiwan’s National Tsing Hua University who wrote a commentary about the work.

The beetle study is part of an $8-million project funded by the U.S. Air Force to explore how the biology of creatures such as mantis shrimp and bighorn sheep could help develop impact-resistant materials.

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“We’re trying to go beyond what nature has done,” said study co-author David Kisailus, a materials scientist and engineer at UC Irvine.

The research is the latest effort to borrow from the natural world to solve human problems, said Brown University evolutionary biologist Colin Donihue, who was not involved in the study.

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Velcro, for example, was inspired by the hook-like structure of plant burrs. Artificial adhesives took a page from super-clingy gecko feet.

Donihue said endless other traits found in nature could offer insight: “These are adaptations that have evolved over millennia.”

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